Calcium carbonate plant is also known as calcium carbonate processing plant, calcium carbonate grinding plant or calcium carbonate manufacturing plant. It is a calcium carbonate production line where ground calcium carbonate powder are made mechanically in factories. With versatile applications in many different industries, calcium carbonate powder, in this case, the ground calcium carbonate powder of various particle sizes is in great demand around the world. As the result, more and more shrewd businessmen want to build or expand their calcium carbonate powder processing plant all over the world. With excellent expertise and rich experience, Henan Daswell machinery company offers customized turnkey solutions for your calcium carbonate plant, such as ground calcium carbonate production plant engineering, calcium carbonate processing equipment supply, calcium carbonate plant installation, aftermarket services and so on.
Calcium Carbonate Processing Plant Supplier
Henan Daswell machinery company has longstanding experience in planning, engineering calcium carbonate production line around the world. And we have done several successful calcium carbonate grinding plant projects especially in Middle East. With our professional and all-around services and quality machinery, Daswell has won the trust of our customers and have established long term business relationship with our customers worldwide. As a top calcium carbonate manufacturing plant supplier, Daswell provides optimum solutions for calcium carbonate production line to meet customer’s various requirements. Specifically speaking, there are various factors to consider when you build your calcium carbonate grinding plant, such as properties of raw materials, production capacity, particle sizes, the application of calcium carbonate powder and so on. In line with customer’s various needs, Daswell will come up with the most suitable and economical plan for your ground calcium carbonate grinding plant. So if you want to build your calcium carbonate manufacturing plant, please contact Daswell for more details.
Features of Daswell Calcium Carbonate Manufacturing Plant
- Tailored turnkey solution. Daswell specializes in designing and engineering calcium carbonate processing line. And we also provide a complete set of equipment to meet customer’s needs in calcium carbonate powder fineness, production capacity, ground calcium carbonate applications and etc.
- Controlled calcium carbonate particle size. Daswell machinery company provides tailored solution for calcium carbonate grinding plant to meet customer’s various needs. The core part of calcium carbonate plant, the grinding mills of Daswell, whether ball mills with classifier or wet grinding mills, can produce ground calcium carbonate powder in various particle sizes from fine to ultra fine GCC powder.
- Various calcium carbonate powder production capacity available. According to customer’s needs, Daswell can offer you tailored solution with different calcium carbonate production capacity. A calcium carbonate production line can produce finished ground calcium carbonate powder in different particle sizes for different applications.
- Both dry grinding and wet grinding are available. Grinder or grinding mill is the core equipment for calcium carbonate grinding plant, which can largely determine the fineness of the end product. Daswell mainly provides ball mill combined with classifier and vertical wet mixing grinder.
- PLC control system. The PLC system can help you monitor the whole calcium carbonate production line and adjust the materials and so on.
- Automatic calcium carbonate production line available. Fully automatic calcium carbonate plant can ensure the efficiency as well as reduce the labor costs.
- A full set of machinery. Daswell supplies the complete set of equipment for the calcium carbonate plant, from crushing machine, transporting system to grinding mill, classifier, packing machine as well as optional coating machine.
- High quality final product. With high quality raw materials, Daswell can provide quality tailored system that produce uniform ground calcium carbonate with high brightness, large surface area, high stability and required fineness. Final ground calcium carbonate powder can be used in paper, plastic, paint and other industries.
- Daswell also provide coating machine for calcium carbonate plant, so that the properties of calcium carbonate can be changed for more versatile usage.
- High quality calcium carbonate plant machinery. Daswell provides high grade equipment for ground calcium carbonate grinding plant. As a result, these machine can operate long time with regular maintenance.
- Environmental consideration. As for the dust produced from the calcium carbonate manufacturing process, Daswell supplies de-dusting and other equipment.
Daswell Calcium Carbonate Grinding Plant
Daswell machinery offers customized turnkey solutions for calcium carbonate plant, consisting of designing, planning and supply of quality equipment. While a calcium carbonate production line include a complete set of machinery, grinding mill is always the central part of the production line. Daswell machinery offers two main solutions for the calcium carbonate grinding mill. One is ball mill combined with classifier. Ball mill is the classic grinding mill for calcium carbonate making. The ball mill can produce a large quantity of uniform calcium carbonate with a wide range of fineness. Together with classifier, the calcium carbonate production line can produce controlled particle sizes of calcium carbonate powder for different uses. The other calcium carbonate grinder is wet grinding mill, which produce ground calcium carbonate by grinding raw material slurry. The vertical wet grinding mill can make ultra fine calcium carbonate powder. According to your required needs, Daswell will provide your the best suitable choice for you.
What is Calcium Carbonate
Calcium carbonate(CaCO₃) is a chemical compound widely found in natural inorganic compound such as limestone, chalk, calcite and marble. Due to its special properties, such as white color, calcium carbonate powder are widely used in various industries as fillers or coating pigment. What’s more, calcium carbonate can generate quicklime though heating, while quicklime can react with water to produce hydrated lime. All these three materials have wide range of applications in paper, glass, construction and other industries. So it is of great economic value to build a calcium carbonate processing plant. However, the calcium carbonate manufacturing plant consists of a complete set of machinery which need professional design and engineering. Henan Daswell machinery is the preferred partner for you with rich experience in calcium carbonate plant project designing and engineering. Besides, Daswell offers complete set quality equipment relevant to the ground calcium carbonate plant. In all, Daswell will provide you customized turnkey solutions for calcium carbonate processing plant to meet your needs in raw materials, ground calcium carbonate powder fineness, capacity and applications.
How to Make Calcium Carbonate
It is known that there are two ways to produce calcium carbonate. Mechanically, calcium carbonate powder is obtained from its various raw materials by mining, crushing and grinding. Then it is classified to required sizes. So this kind of calcium carbonate is called ground calcium carbonate. Besides, there are two ways to produce ground calcium carbonate: dry and wet process. Chemically, calcium carbonate is prepared with several chemical changes. Firstly, add water to quicklime(CaO)to produce calcium hydroxide (Ca(OH)2). And then the calcium hydroxide react with carbon dioxide to precipitate the calcium carbonate, and so the end product is called precipitated calcium carbonate. Henan Dswell machinery is specialized in designing and planning calcium carbonate production line, providing customer-oriented production system for ground calcium carbonate plant with high quality equipment and reasonable costs.
Calcium Carbonate Powder Processing Machinery
Calcium carbonate grinding plant includes a series of equipment for processing calcium carbonate powder. A complete set of calcium carbonate grinding plant contains: crushing machine such as jaw crusher, hammer crusher; bucket elevator; feed silo; vibrating feeding device; grinding mills such as ball mill and wet grinding mill; classifier; dust collector system; packing machine; and optional coating machine. Depending on the properties of raw materials and the applications of end product, Daswell provides grinding solutions for both dry and wet grinding. And to meet customer’s needs in product fineness, product capacity, Daswell provides high quality and suitable calcium carbonate processing machine for the calcium carbonate production line.
Calcium Carbonate Manufacturing Process
At first, the raw materials, such as limestone, calcite and marble are mined from the quarry. Then these raw material slumps are carefully selected, washed to ensure the high quality of finished calcium carbonate powder. And then these dried and cleaned raw materials will go through first and secondary crusher, such as jaw crusher and hammer crusher, to become the required feed sizes.
At this time, these materials are ready for further grinding. Firstly, the raw material is put into feed silo, from which raw material is transported to the ball mill through vibrating feeding device. In the ball mill, with the impact of media balls, these raw materials are ground to fine calcium carbonate powder. And then the materials from the ball mill will be blown through classifier. The required fine ground calcium carbonate powder will be delivered to the product silo, while the coarser material will be returned to ball mill for regrinding. And the final product will be packed and stored for usage.
Of course, except the core machine such as grinding mill, classifier, there are also other transporting system, dust collector system, and packing systems. Besides, the whole calcium carbonate production process can be fully automatic and be controlled by operation panel.
Application of Calcium Carbonate Powder
Due to its special properties, ground calcium carbonate powder can be used in many areas. For example, the calcium carbonate powder are usually applied in paper, construction, paint, plastic, glass and other industries as filler, adhesives and so on. For instance, in paper industry, calcium carbonate is often used as an inexpensive filler to brighten opaque paper, due to its high brightness and light scattering characteristics. Of course, different usages have different requirement for the finished calcium carbonate powder, while high quality calcium carbonate with great whiteness have greater economic value. And there are several factors that can affect the quality, fineness, whiteness and surface of the calcium carbonate powder. One is the quality and properties of raw materials to be processed. Another important factor is the grinding system, wet or dry grinding mill, which can have an impact on the whiteness and fineness of the end product. In line with your needs, Daswell will provide tailored turnkey solutions for your calcium carbonate manufacturing process with consideration of costs. We assure that the customized ground calcium carbonate plant will of great economic value for your corporate with consideration of environment as well as costs.
If you are interested in building a calcium carbonate production line, please tell us the properties of raw materials, required powder fineness, application of the ground calcium carbonate powder, and production capacity. Daswell will offer you tailored turnkey solutions to meet your requirements.